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Evaluation of overall equipment effectiveness (OEE) for mining equipment (shovel-truck): A case study Manisa-Soma (Turkey) open pit mine

Year 2024, Issue: 056, 45 - 55, 31.03.2024

Sedat Toraman

https://doi.org/10.59313/jsr-a.1433960

Abstract

Mining is a costly activity that requires huge investments and large equipment. Therefore, it is crucial to use mining equipment efficiently to maximize productivity. This requires the continuous analysis of equipment efficiency and taking action to reduce negative impacts. Accurately estimating equipment efficiency is essential to increase its effectiveness. One globally recognized and accepted measurement is Overall Equipment Effectiveness (OEE). In this study was conducted to calculate the OEE values of shovels and trucks, which are the primary equipment used in open pit mining. The study presented different loss times and quality values while calculating the OEE values of mining equipment. The OEE values of electric trucks and shovels were found to be consistent with actual work quantities in the Manisa-Soma Lignite open pit operation. This study is the first applied study of OEE analysis in Turkey.

Keywords

OEE Equipment Utilization Mining Time Losses open pit equipment

References

  • [1] S. Nakajima, "Introduction to Total Productive Maintenance", Productivity Press, Cambridge, MA, 1988
  • [2] R. K. Sharma, D. Kumar & P. Kumar, "Manufacturing excellence through TPM implementation: a practical analysis", Industrial Management & Data systems, 106, 2006, pp. 256-280
  • [3] Ki-Young Jeong, Don T. Phillips, "Operational efficiency and effectiveness measurement", International Journal of Production and Management”, 22-11, 2001, pp.1404-1416
  • [4] M. Braglia, M. Frosolini and F. Zammori, "Overall equipment effectiveness of a manufacturing line (OEEML)", Journal of Manufacturing Technology Management, 20-1, 2009, pp. 8-29
  • [5] R. Oechsner, M. Pfeffer, L Pfitzner, H. Binder, E. Muller, "From overall equipment efficiency (OEE) to overall Fab effectiveness (OFE)", Materials Science in Semiconductor Processing, 5, 2003, 333–339
  • [6] J. A. Garza-Reyes, S. Eldridge, K. D. Barber and H. Soriano-Meier, "Overall equipment effectiveness (OEE) and process capability (PC) measures", International Journal of Quality & Reliability Management, 27-1, 2010, pp. 48-62
  • [7] S. Elevli And B. Elevli, "Performance measurement of mining equipments by utilizing OEE," Acta Montanistica Slovaca, vol.15, no.2, 2010, pp.95-101,
  • [8] Niraj Ranjan Sharma, Arvind Kumar Mishra and Sandeep Jain “OEE improvement of mining shovels by survival analysis and linear optimization as per sustainable development goals”, International Journal of Mining, Reclamation, and Environment, 36:5, 2022, 323-355, DOI: 10.1080/17480930.2022.2044138
  • [9] J. M. Akande, A. I. Lawal, A. E. Aladejare, “Optimization of the Overall Equipment Efficiency (OEE) of Loaders and Rigid Frame Trucks in NAMDEB Southern Coastal Mine Stripping Fleet, Namibia.” Earth Science. Vol. 2, No. 6, 2013, pp. 158-166. doi: 10.11648/j.earth.20130206.17
  • [10] M. Mohammadi, Mousa, P. Rai, S. Gupta, Performance Evaluation of Bucket Based Excavating, Loading and Transport (BELT) Equipment – an OEE Approach.” Archives of Mining Sciences. 62., 2017, 105-120. 10.1515/amsc-2017-0008.
  • [11] R. P. Choudhary, "Optimization of Load–Haul–Dump Mining System by OEE and Match Factor for Surface Mining", International Journal of Applied Engineering and Technology ISSN: 2277-212X (Online) Vol. 5 (2) April-June 2015, pp. 96-102/Choudhary
  • [12] M. J. Alam, B. K. Mahanta, N. Nawghade, “Comparative performance study of mine trucks by Overall Equipment Effectiveness (OEE).” International Research Journal of Engineering and Technology (IRJET), 5(11), 2018, 448-453

Year 2024, Issue: 056, 45 - 55, 31.03.2024

Sedat Toraman

https://doi.org/10.59313/jsr-a.1433960

Abstract

References

  • [1] S. Nakajima, "Introduction to Total Productive Maintenance", Productivity Press, Cambridge, MA, 1988
  • [2] R. K. Sharma, D. Kumar & P. Kumar, "Manufacturing excellence through TPM implementation: a practical analysis", Industrial Management & Data systems, 106, 2006, pp. 256-280
  • [3] Ki-Young Jeong, Don T. Phillips, "Operational efficiency and effectiveness measurement", International Journal of Production and Management”, 22-11, 2001, pp.1404-1416
  • [4] M. Braglia, M. Frosolini and F. Zammori, "Overall equipment effectiveness of a manufacturing line (OEEML)", Journal of Manufacturing Technology Management, 20-1, 2009, pp. 8-29
  • [5] R. Oechsner, M. Pfeffer, L Pfitzner, H. Binder, E. Muller, "From overall equipment efficiency (OEE) to overall Fab effectiveness (OFE)", Materials Science in Semiconductor Processing, 5, 2003, 333–339
  • [6] J. A. Garza-Reyes, S. Eldridge, K. D. Barber and H. Soriano-Meier, "Overall equipment effectiveness (OEE) and process capability (PC) measures", International Journal of Quality & Reliability Management, 27-1, 2010, pp. 48-62
  • [7] S. Elevli And B. Elevli, "Performance measurement of mining equipments by utilizing OEE," Acta Montanistica Slovaca, vol.15, no.2, 2010, pp.95-101,
  • [8] Niraj Ranjan Sharma, Arvind Kumar Mishra and Sandeep Jain “OEE improvement of mining shovels by survival analysis and linear optimization as per sustainable development goals”, International Journal of Mining, Reclamation, and Environment, 36:5, 2022, 323-355, DOI: 10.1080/17480930.2022.2044138
  • [9] J. M. Akande, A. I. Lawal, A. E. Aladejare, “Optimization of the Overall Equipment Efficiency (OEE) of Loaders and Rigid Frame Trucks in NAMDEB Southern Coastal Mine Stripping Fleet, Namibia.” Earth Science. Vol. 2, No. 6, 2013, pp. 158-166. doi: 10.11648/j.earth.20130206.17
  • [10] M. Mohammadi, Mousa, P. Rai, S. Gupta, Performance Evaluation of Bucket Based Excavating, Loading and Transport (BELT) Equipment – an OEE Approach.” Archives of Mining Sciences. 62., 2017, 105-120. 10.1515/amsc-2017-0008.
  • [11] R. P. Choudhary, "Optimization of Load–Haul–Dump Mining System by OEE and Match Factor for Surface Mining", International Journal of Applied Engineering and Technology ISSN: 2277-212X (Online) Vol. 5 (2) April-June 2015, pp. 96-102/Choudhary
  • [12] M. J. Alam, B. K. Mahanta, N. Nawghade, “Comparative performance study of mine trucks by Overall Equipment Effectiveness (OEE).” International Research Journal of Engineering and Technology (IRJET), 5(11), 2018, 448-453
There are 12 citations in total.

Details

Primary Language English
Subjects Coal, Mining Methods and Mine System Analysis
Journal Section Research Articles
Authors

Sedat Toraman 0000-0003-2503-7320

Publication Date March 31, 2024
Submission Date February 19, 2024
Acceptance Date March 18, 2024
Published in Issue Year 2024 Issue: 056

Cite

IEEE S. Toraman, “Evaluation of overall equipment effectiveness (OEE) for mining equipment (shovel-truck): A case study Manisa-Soma (Turkey) open pit mine”, JSR-A, no. 056, pp. 45–55, March 2024, doi: 10.59313/jsr-a.1433960.
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